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v1_0: Update SCH, PCB, Add Front Panel, Enc Panels

Browse Source 
SCH & PCB:
- Adjust the power output connector position to fit the front panel
    mounting holes
- Add headers for coplanar power daisy chain and adjust fan header pos
- Add front panel 3D model to the PCB
- Add BOM only parts

Others:
- Add Front Panel, Enclosure End Panels design
- Add nix build options generating FP, Enc FP production files
- Update README
This commit is contained in:
linuswck 2024-10-30 13:17:11 +08:00
parent ada9e7f403
commit 16e8081d4e
26 changed files with 473031 additions and 24210 deletions
Show Stats Download Patch File Download Diff File Expand all files Collapse all files

231
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1,
2,
1,
1,
2
],
[
0,
0,
0,
0,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
0,
0,
0,
0,
0,
0,
0,
0,
0,
0,
2
],
[
1,
1,
1,
1,
1,
0,
1,
1,
1,
1,
1,
2
],
[
0,
0,
0,
1,
0,
0,
1,
0,
0,
0,
0,
2
],
[
0,
2,
1,
2,
0,
0,
1,
0,
2,
2,
2,
2
],
[
0,
2,
0,
1,
0,
0,
1,
0,
2,
0,
0,
2
],
[
0,
2,
1,
1,
0,
0,
1,
0,
2,
0,
0,
2
],
[
2,
2,
2,
2,
2,
2,
2,
2,
2,
2,
2,
2
]
],
"rule_severities": {
"bus_definition_conflict": "error",
"bus_entry_needed": "error",
"bus_to_bus_conflict": "error",
"bus_to_net_conflict": "error",
"conflicting_netclasses": "error",
"different_unit_footprint": "error",
"different_unit_net": "error",
"duplicate_reference": "error",
"duplicate_sheet_names": "error",
"endpoint_off_grid": "warning",
"extra_units": "error",
"global_label_dangling": "warning",
"hier_label_mismatch": "error",
"label_dangling": "error",
"lib_symbol_issues": "warning",
"missing_bidi_pin": "warning",
"missing_input_pin": "warning",
"missing_power_pin": "error",
"missing_unit": "warning",
"multiple_net_names": "warning",
"net_not_bus_member": "warning",
"no_connect_connected": "warning",
"no_connect_dangling": "warning",
"pin_not_connected": "error",
"pin_not_driven": "error",
"pin_to_pin": "warning",
"power_pin_not_driven": "error",
"similar_labels": "warning",
"simulation_model_issue": "ignore",
"unannotated": "error",
"unit_value_mismatch": "error",
"unresolved_variable": "error",
"wire_dangling": "error"
}
},
"libraries": {
"pinned_footprint_libs": [],
"pinned_symbol_libs": []
},
"meta": {
"filename": "Shuttler_AFE_Front_Panel.kicad_pro",
"version": 1
},
"net_settings": {
"classes": [
{
"bus_width": 12,
"clearance": 0.2,
"diff_pair_gap": 0.25,
"diff_pair_via_gap": 0.25,
"diff_pair_width": 0.2,
"line_style": 0,
"microvia_diameter": 0.3,
"microvia_drill": 0.1,
"name": "Default",
"pcb_color": "rgba(0, 0, 0, 0.000)",
"schematic_color": "rgba(0, 0, 0, 0.000)",
"track_width": 0.25,
"via_diameter": 0.8,
"via_drill": 0.4,
"wire_width": 6
}
],
"meta": {
"version": 3
},
"net_colors": null,
"netclass_assignments": null,
"netclass_patterns": []
},
"pcbnew": {
"last_paths": {
"gencad": "",
"idf": "",
"netlist": "",
"specctra_dsn": "",
"step": "Shuttler_AFE_Front_Panel_position_adjusted_again_adjusted_hdr_pos.step",
"vrml": ""
},
"page_layout_descr_file": ""
},
"schematic": {
"annotate_start_num": 0,
"drawing": {
"dashed_lines_dash_length_ratio": 12.0,
"dashed_lines_gap_length_ratio": 3.0,
"default_line_thickness": 6.0,
"default_text_size": 50.0,
"field_names": [],
"intersheets_ref_own_page": false,
"intersheets_ref_prefix": "",
"intersheets_ref_short": false,
"intersheets_ref_show": false,
"intersheets_ref_suffix": "",
"junction_size_choice": 3,
"label_size_ratio": 0.375,
"pin_symbol_size": 25.0,
"text_offset_ratio": 0.15
},
"legacy_lib_dir": "",
"legacy_lib_list": [],
"meta": {
"version": 1
},
"net_format_name": "",
"page_layout_descr_file": "",
"plot_directory": "",
"spice_current_sheet_as_root": false,
"spice_external_command": "spice \"%I\"",
"spice_model_current_sheet_as_root": true,
"spice_save_all_currents": false,
"spice_save_all_voltages": false,
"subpart_first_id": 65,
"subpart_id_separator": 0
},
"sheets": [
[
"acd62b67-8e9f-49bf-8821-225a65125378",
""
]
],
"text_variables": {}
}

18
Front_Panel/src/Shuttler_AFE_Front_Panel.kicad_sch Normal file
View File

@ -0,0 +1,18 @@
(kicad_sch (version 20230121) (generator eeschema)
(uuid acd62b67-8e9f-49bf-8821-225a65125378)
(paper "A4")
(title_block
(rev "v1_0rc2")
)
(lib_symbols
)
(sheet_instances
(path "/" (page "1"))
)
)

15517
Front_Panel/src/Shuttler_AFE_Front_Panel_Cover.kicad_pcb Normal file
View File

File diff suppressed because it is too large Load Diff

4
README.md
View File

@ -1,5 +1,3 @@
# Shuttler_AFE_PSU
Shuttler_AFE_PSU is a 2 channel power supply board that provides +15V, -15V and 5V voltage rails for Shuttler Analog Front End (AFE) board.
This board can be installed inside the Hammond 1455C1201/1455C1202 Enclosure. At most two PSU boards can be mounted on a nVent Schroff 20848-664 3U, 4HP front panel.
Shuttler_AFE_PSU is a 2-channel power supply board that provides +15V, -15V and 5V low noise power to Shuttler Analog Front End (AFE) board.

17
flake.lock generated
View File

@ -16,6 +16,22 @@
"url": "https://git.m-labs.hk/M-Labs/KiCAD_BOM_Generator.git"
}
},
"mozilla-overlay": {
"flake": false,
"locked": {
"lastModified": 1704373101,
"narHash": "sha256-+gi59LRWRQmwROrmE1E2b3mtocwueCQqZ60CwLG+gbg=",
"owner": "mozilla",
"repo": "nixpkgs-mozilla",
"rev": "9b11a87c0cc54e308fa83aac5b4ee1816d5418a2",
"type": "github"
},
"original": {
"owner": "mozilla",
"repo": "nixpkgs-mozilla",
"type": "github"
}
},
"nixpkgs": {
"locked": {
"lastModified": 1720535198,
@ -35,6 +51,7 @@
"root": {
"inputs": {
"kicad_bom_generator": "kicad_bom_generator",
"mozilla-overlay": "mozilla-overlay",
"nixpkgs": "nixpkgs"
}
}

114
flake.nix
View File

@ -1,23 +1,17 @@
{
inputs.nixpkgs.url = "github:NixOS/nixpkgs/nixos-23.11";
inputs.mozilla-overlay = { url = github:mozilla/nixpkgs-mozilla; flake = false; };
inputs.kicad_bom_generator = {
url = "git+https://git.m-labs.hk/M-Labs/KiCAD_BOM_Generator.git";
flake = false;
};
outputs = { self, nixpkgs, kicad_bom_generator }: {
formatter.x86_64-linux = nixpkgs.legacyPackages.x86_64-linux.nixfmt;
outputs = { self, nixpkgs, kicad_bom_generator, mozilla-overlay }:
let
pkgs = import nixpkgs { system = "x86_64-linux"; overlays = [ (import mozilla-overlay) ]; };
formatter.x86_64-linux = nixpkgs.legacyPackages.x86_64-linux.nixfmt;
devShells.x86_64-linux.default =
let pkgs = nixpkgs.legacyPackages.x86_64-linux;
in pkgs.mkShell {
name = "kicad-dev-shell";
buildInputs = [ pkgs.kicad ];
};
defaultPackage.x86_64-linux =
with import nixpkgs { system = "x86_64-linux"; };
stdenv.mkDerivation {
PCB = pkgs.stdenv.mkDerivation {
name = "production_files";
src = ./src;
@ -63,5 +57,99 @@
cp $PREFIX"_gerber_drill".zip $out/production_files/$PREFIX"_gerber_drill".zip
'';
};
};
FP = pkgs.stdenv.mkDerivation {
name = "production_files";
src = ./Front_Panel;
nativeBuildInputs = [ pkgs.kicad pkgs.zip pkgs.python3 ];
buildPhase = ''
cd ./src
FP=Shuttler_AFE_Front_Panel.kicad_pcb
FP_Cover=Shuttler_AFE_Front_Panel_Cover.kicad_pcb
# Get Revision Number from the Title Block in KiCAD PCB
REV=$(cat $FP | grep rev | cut -d'"' -f 2)
FRONT_FP_PREFIX=Shuttler_AFE_Front_Panel_$REV
FRONT_PANEL_COVER_PREFIX=Shuttler_AFE_Front_Panel_Cover_$REV
# kicad-cli requires the use of $HOME
TMP_DIR="$(mktemp --tmpdir -d kicad-Shuttler_AFE_Front_Panel.XXXXXXX)"
export HOME=$TMP_DIR
export KICAD7_3DMODEL_DIR=${pkgs.kicad.libraries.packages3d}/share/kicad/3dmodels
kicad-cli pcb export step $FP --subst-models --force -o $FRONT_FP_PREFIX.step
kicad-cli pcb export dxf $FP -l 'F.Silkscreen,Edge.Cuts' -o $FRONT_FP_PREFIX.dxf
kicad-cli pcb export svg $FP -l 'F.Silkscreen,Edge.Cuts' --black-and-white --page-size-mode 2 --exclude-drawing-sheet -o $FRONT_FP_PREFIX.svg
kicad-cli pcb export step $FP_Cover --subst-models --force -o $FRONT_PANEL_COVER_PREFIX.step
kicad-cli pcb export dxf $FP_Cover -l 'F.Silkscreen,Edge.Cuts' -o $FRONT_PANEL_COVER_PREFIX.dxf
kicad-cli pcb export svg $FP_Cover -l 'F.Silkscreen,Edge.Cuts' --black-and-white --page-size-mode 2 --exclude-drawing-sheet -o $FRONT_PANEL_COVER_PREFIX.svg
'';
installPhase = ''
mkdir -p $out/production_files
cp *.step $out/production_files
cp *.dxf $out/production_files
cp *.svg $out/production_files
cp ../3D/* $out/production_files
'';
};
ENC_P = pkgs.stdenv.mkDerivation {
name = "production_files";
src = ./Enclosure_End_Panels;
nativeBuildInputs = [ pkgs.kicad pkgs.zip pkgs.python3 ];
buildPhase = ''
cd ./src
FRONT_FP=Shuttler_AFE_Enclosure_Front_Panel.kicad_pcb
REAR_FP=Shuttler_AFE_Enclosure_Rear_Panel.kicad_pcb
# Get Revision Number from the Title Block in KiCAD PCB
REV=$(cat $FRONT_FP | grep rev | cut -d'"' -f 2)
FRONT_FP_PREFIX=Shuttler_AFE_Front_Panel_$REV
REAR_FP_PREFIX=Shuttler_AFE_Front_Panel_Cover_$REV
# kicad-cli requires the use of $HOME
TMP_DIR="$(mktemp --tmpdir -d kicad-Shuttler_AFE_Front_Panel.XXXXXXX)"
export HOME=$TMP_DIR
export KICAD7_3DMODEL_DIR=${pkgs.kicad.libraries.packages3d}/share/kicad/3dmodels
kicad-cli pcb export step $FRONT_FP --subst-models --force -o $FRONT_FP_PREFIX.step
kicad-cli pcb export dxf $FRONT_FP -l 'F.Silkscreen,Edge.Cuts' -o $FRONT_FP_PREFIX.dxf
kicad-cli pcb export svg $FRONT_FP -l 'F.Silkscreen,Edge.Cuts' --black-and-white --page-size-mode 2 --exclude-drawing-sheet -o $FRONT_FP_PREFIX.svg
kicad-cli pcb export step $REAR_FP --subst-models --force -o $REAR_FP_PREFIX.step
kicad-cli pcb export dxf $REAR_FP -l 'F.Silkscreen,Edge.Cuts' -o $REAR_FP_PREFIX.dxf
kicad-cli pcb export svg $REAR_FP -l 'F.Silkscreen,Edge.Cuts' --black-and-white --page-size-mode 2 --exclude-drawing-sheet -o $REAR_FP_PREFIX.svg
'';
installPhase = ''
mkdir -p $out/production_files
cp *.step $out/production_files
cp *.dxf $out/production_files
cp *.svg $out/production_files
'';
};
in {
packages.x86_64-linux = {
"PCB" = PCB;
"Front_Panels" = FP;
"Enclosure_Panels" = ENC_P;
};
devShells.x86_64-linux.default =
let pkgs = nixpkgs.legacyPackages.x86_64-linux;
in pkgs.mkShell {
name = "kicad-dev-shell";
buildInputs = [ pkgs.kicad ];
};
};
}

126
src/PSU_5V.kicad_sch
View File

@ -7,7 +7,7 @@
(title_block
(title "PSU_5V")
(date "2024-10-04")
(rev "r0_1")
(rev "v1_0")
(company "M-Labs Limited")
(comment 1 "Linus Woo Chun Kit")
(comment 2 "linuswck@m-labs.hk")
@ -1220,7 +1220,7 @@
(symbol (lib_id "Device:R") (at 132.08 53.34 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 065f2870-3bd3-4cfa-b94b-3c4ce18167b0)
(property "Reference" "R4" (at 135.255 51.435 0)
(property "Reference" "R11" (at 135.255 51.435 0)
(effects (font (size 1.27 1.27)))
)
(property "Value" "220k 0.1%" (at 139.065 53.975 0)
@ -1240,7 +1240,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "R4") (unit 1)
(reference "R11") (unit 1)
)
)
)
@ -1249,7 +1249,7 @@
(symbol (lib_id "power:GND") (at 33.655 68.58 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 122053ac-5e10-46a4-9006-5c210ece8bc5)
(property "Reference" "#PWR027" (at 33.655 74.93 0)
(property "Reference" "#PWR019" (at 33.655 74.93 0)
(effects (font (size 1.27 1.27)) hide)
)
(property "Value" "GND" (at 35.56 73.025 0)
@ -1265,7 +1265,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "#PWR027") (unit 1)
(reference "#PWR019") (unit 1)
)
)
)
@ -1274,7 +1274,7 @@
(symbol (lib_id "power:GND") (at 121.92 120.015 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no) (fields_autoplaced)
(uuid 200afc2f-05d1-4238-a6e6-c8689604b6f3)
(property "Reference" "#PWR028" (at 121.92 126.365 0)
(property "Reference" "#PWR022" (at 121.92 126.365 0)
(effects (font (size 1.27 1.27)) hide)
)
(property "Value" "GND" (at 121.92 124.46 0)
@ -1290,7 +1290,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "#PWR028") (unit 1)
(reference "#PWR022") (unit 1)
)
)
)
@ -1299,7 +1299,7 @@
(symbol (lib_id "Device:C") (at 168.275 53.34 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 26096a4b-d9e4-4710-8aa7-d68d817430b1)
(property "Reference" "C33" (at 169.545 50.8 0)
(property "Reference" "C5" (at 169.545 50.8 0)
(effects (font (size 1.27 1.27)) (justify left))
)
(property "Value" "10u 25V X7R" (at 168.91 55.88 0)
@ -1319,7 +1319,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "C33") (unit 1)
(reference "C5") (unit 1)
)
)
)
@ -1328,7 +1328,7 @@
(symbol (lib_id "Device:C") (at 151.765 105.41 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 290f5cb6-4cd1-4866-a446-c13bd9913b60)
(property "Reference" "C28" (at 153.035 102.87 0)
(property "Reference" "C10" (at 153.035 102.87 0)
(effects (font (size 1.27 1.27)) (justify left))
)
(property "Value" "10u 25V X7R" (at 152.4 107.95 0)
@ -1348,7 +1348,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "C28") (unit 1)
(reference "C10") (unit 1)
)
)
)
@ -1357,7 +1357,7 @@
(symbol (lib_id "Device:C") (at 191.135 105.41 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 29843ad7-ca0c-4e65-b784-c31e86f6471d)
(property "Reference" "C26" (at 192.405 102.87 0)
(property "Reference" "C12" (at 192.405 102.87 0)
(effects (font (size 1.27 1.27)) (justify left))
)
(property "Value" "100n 25V X7R" (at 191.77 107.95 0)
@ -1377,7 +1377,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "C26") (unit 1)
(reference "C12") (unit 1)
)
)
)
@ -1386,7 +1386,7 @@
(symbol (lib_id "Device:R") (at 62.865 105.41 90) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 39899b96-73b4-4c38-a6c4-4e21024e7847)
(property "Reference" "R18" (at 58.42 103.505 90)
(property "Reference" "R15" (at 58.42 103.505 90)
(effects (font (size 1.27 1.27)))
)
(property "Value" "100k 1%" (at 70.485 106.68 90)
@ -1406,7 +1406,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "R18") (unit 1)
(reference "R15") (unit 1)
)
)
)
@ -1415,7 +1415,7 @@
(symbol (lib_id "Device:R") (at 64.135 53.34 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 3cb262f1-e585-4155-8aa5-ef84dd66d2c5)
(property "Reference" "R1" (at 67.31 51.435 0)
(property "Reference" "R10" (at 67.31 51.435 0)
(effects (font (size 1.27 1.27)))
)
(property "Value" "100k 1%" (at 70.485 53.975 0)
@ -1435,7 +1435,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "R1") (unit 1)
(reference "R10") (unit 1)
)
)
)
@ -1444,7 +1444,7 @@
(symbol (lib_id "power:GND") (at 53.975 129.54 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 3d981e9b-f13c-4b2d-ad28-733ce7456a09)
(property "Reference" "#PWR029" (at 53.975 135.89 0)
(property "Reference" "#PWR023" (at 53.975 135.89 0)
(effects (font (size 1.27 1.27)) hide)
)
(property "Value" "GND" (at 55.88 133.35 0)
@ -1460,7 +1460,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "#PWR029") (unit 1)
(reference "#PWR023") (unit 1)
)
)
)
@ -1469,7 +1469,7 @@
(symbol (lib_id "Device:C") (at 137.16 105.41 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 6e242dae-d2fb-4ce9-9d5b-3f731b115679)
(property "Reference" "C27" (at 138.43 102.87 0)
(property "Reference" "C9" (at 138.43 102.87 0)
(effects (font (size 1.27 1.27)) (justify left))
)
(property "Value" "10n 25V X7R" (at 137.795 107.95 0)
@ -1489,7 +1489,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "C27") (unit 1)
(reference "C9") (unit 1)
)
)
)
@ -1498,7 +1498,7 @@
(symbol (lib_id "Device:C") (at 47.625 53.34 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no)
(uuid 7582d5c3-4e16-4e25-b60b-bf7e08618340)
(property "Reference" "C22" (at 48.895 50.8 0)
(property "Reference" "C3" (at 48.895 50.8 0)
(effects (font (size 1.27 1.27)) (justify left))
)
(property "Value" "100n 25V X7R" (at 48.26 55.88 0)
@ -1518,7 +1518,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "C22") (unit 1)
(reference "C3") (unit 1)
)
)
)
@ -1527,7 +1527,7 @@
(symbol (lib_id "power:+12V") (at 33.655 49.53 0) (unit 1)
(in_bom yes) (on_board yes) (dnp no) (fields_autoplaced)
(uuid 76407a3c-631b-42d2-8b2b-9dbf889be7ec)
(property "Reference" "#PWR024" (at 33.655 53.34 0)
(property "Reference" "#PWR018" (at 33.655 53.34 0)
(effects (font (size 1.27 1.27)) hide)
)
(property "Value" "+12V" (at 33.655 45.085 0)
@ -1543,7 +1543,7 @@
(instances
(project "shuttler_afe_psu"
(path "/c97e48c6-1b91-46b1-9398-dc439d951902/cf31f862-314e-4364-a0a5-04d22def8b19"
(reference "#PWR024") (unit 1)
(reference "#PWR018") (unit 1)
)
)
)
@ -1552,7 +1552,7 @@
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@ -1967,7 +1967,7 @@
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254
src/PSU_P15V_N15V.kicad_sch
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52488
src/shuttler_afe_psu.kicad_pcb
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17
src/shuttler_afe_psu.kicad_pro
View File

@ -55,18 +55,7 @@
"width": 0.0
}
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@ -124,7 +113,7 @@
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@ -464,7 +453,7 @@
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},
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1606
src/shuttler_afe_psu.kicad_sch
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171
src/shuttler_afe_psu.kicad_sym
View File

@ -272,6 +272,81 @@
)
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115232
src/shuttler_afe_psu.pretty/3D/shuttler_afe_front_panel.step Normal file
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2742
src/shuttler_afe_psu.pretty/shuttler_afe_front_panel.kicad_mod Normal file
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