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Author SHA1 Message Date
0940520ded README: Document swap status in report 2024-09-23 18:04:06 +08:00
2c6b8e8186 add swap status to the report
Signed-off-by: Egor Savkin <es@m-labs.hk>
2024-09-23 18:04:06 +08:00
8f8baa0cee Add command for flipping output polarity
Effectively switches all values related to the directionality of current
through the TEC, including current maximums. The swapped status is
stored in the flash store.

To swap current directions, use the command "pwm <ch> polarity_swapped
<bool>", where <bool> is true when TEC current direction is reversed
from the front panel markings.

This is needed for IDC cable connections, since the IDC connector and
front panel connectors have flipped polarities.
2024-09-23 18:04:04 +08:00
ae4bea0c8a gitignore: Ignore .bin files and __pycache__ 2024-09-19 10:08:58 +08:00
1f2de942e4 flake: Add rlwrap to devShell 2024-09-19 10:06:45 +08:00
1041d3ecbb Improve the VREF calibration routine
* Fix wrong calibration of VREF on startup. Caused new v2.2.2 boards to
wrongly calibrate the zero-point to ~2.2 V instead of 1.5 V.

* Fix bootloop on some boards.

* Adjust watchdog interval accordingly.
2024-09-16 18:14:47 +08:00
9 changed files with 148 additions and 75 deletions

3
.gitignore vendored
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@ -1,2 +1,5 @@
target/
result
*.bin
__pycache__/

104
README.md
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@ -94,42 +94,43 @@ The scope of this setting is per TCP session.
Send commands as simple text string terminated by `\n`. Responses are
formatted as line-delimited JSON.
| Syntax | Function |
|----------------------------------|-------------------------------------------------------------------------------|
| `report` | Show current input |
| `report mode` | Show current report mode |
| `report mode <off/on>` | Set report mode |
| `pwm` | Show current PWM settings |
| `pwm <0/1> max_i_pos <amp>` | Set maximum positive output current |
| `pwm <0/1> max_i_neg <amp>` | Set maximum negative output current |
| `pwm <0/1> max_v <volt>` | Set maximum output voltage |
| `pwm <0/1> i_set <amp>` | Disengage PID, set fixed output current |
| `pwm <0/1> pid` | Let output current to be controlled by the PID |
| `center <0/1> <volt>` | Set the MAX1968 0A-centerpoint to the specified fixed voltage |
| `center <0/1> vref` | Set the MAX1968 0A-centerpoint to measure from VREF |
| `pid` | Show PID configuration |
| `pid <0/1> target <deg_celsius>` | Set the PID controller target temperature |
| `pid <0/1> kp <value>` | Set proportional gain |
| `pid <0/1> ki <value>` | Set integral gain |
| `pid <0/1> kd <value>` | Set differential gain |
| `pid <0/1> output_min <amp>` | Set mininum output |
| `pid <0/1> output_max <amp>` | Set maximum output |
| `s-h` | Show Steinhart-Hart equation parameters |
| `s-h <0/1> <t0/b/r0> <value>` | Set Steinhart-Hart parameter for a channel |
| `postfilter` | Show postfilter settings |
| `postfilter <0/1> off` | Disable postfilter |
| `postfilter <0/1> rate <rate>` | Set postfilter output data rate |
| `load [0/1]` | Restore configuration for channel all/0/1 from flash |
| `save [0/1]` | Save configuration for channel all/0/1 to flash |
| `reset` | Reset the device |
| `dfu` | Reset device and enters USB device firmware update (DFU) mode |
| `ipv4 <X.X.X.X/L> [Y.Y.Y.Y]` | Configure IPv4 address, netmask length, and optional default gateway |
| `fan` | Show current fan settings and sensors' measurements |
| `fan <value>` | Set fan power with values from 1 to 100 |
| `fan auto` | Enable automatic fan speed control |
| `fcurve <a> <b> <c>` | Set fan controller curve coefficients (see *Fan control* section) |
| `fcurve default` | Set fan controller curve coefficients to defaults (see *Fan control* section) |
| `hwrev` | Show hardware revision, and settings related to it |
| Syntax | Function |
|-------------------------------------------|-------------------------------------------------------------------------------|
| `report` | Show current input |
| `report mode` | Show current report mode |
| `report mode <off/on>` | Set report mode |
| `pwm` | Show current PWM settings |
| `pwm <0/1> max_i_pos <amp>` | Set maximum positive output current |
| `pwm <0/1> max_i_neg <amp>` | Set maximum negative output current |
| `pwm <0/1> max_v <volt>` | Set maximum output voltage |
| `pwm <0/1> i_set <amp>` | Disengage PID, set fixed output current |
| `pwm <0/1> polarity_swapped <false/true>` | Swap output current polarity on channel |
| `pwm <0/1> pid` | Let output current to be controlled by the PID |
| `center <0/1> <volt>` | Set the MAX1968 0A-centerpoint to the specified fixed voltage |
| `center <0/1> vref` | Set the MAX1968 0A-centerpoint to measure from VREF |
| `pid` | Show PID configuration |
| `pid <0/1> target <deg_celsius>` | Set the PID controller target temperature |
| `pid <0/1> kp <value>` | Set proportional gain |
| `pid <0/1> ki <value>` | Set integral gain |
| `pid <0/1> kd <value>` | Set differential gain |
| `pid <0/1> output_min <amp>` | Set mininum output |
| `pid <0/1> output_max <amp>` | Set maximum output |
| `s-h` | Show Steinhart-Hart equation parameters |
| `s-h <0/1> <t0/b/r0> <value>` | Set Steinhart-Hart parameter for a channel |
| `postfilter` | Show postfilter settings |
| `postfilter <0/1> off` | Disable postfilter |
| `postfilter <0/1> rate <rate>` | Set postfilter output data rate |
| `load [0/1]` | Restore configuration for channel all/0/1 from flash |
| `save [0/1]` | Save configuration for channel all/0/1 to flash |
| `reset` | Reset the device |
| `dfu` | Reset device and enters USB device firmware update (DFU) mode |
| `ipv4 <X.X.X.X/L> [Y.Y.Y.Y]` | Configure IPv4 address, netmask length, and optional default gateway |
| `fan` | Show current fan settings and sensors' measurements |
| `fan <value>` | Set fan power with values from 1 to 100 |
| `fan auto` | Enable automatic fan speed control |
| `fcurve <a> <b> <c>` | Set fan controller curve coefficients (see *Fan control* section) |
| `fcurve default` | Set fan controller curve coefficients to defaults (see *Fan control* section) |
| `hwrev` | Show hardware revision, and settings related to it |
## USB
@ -255,21 +256,22 @@ Use the bare `report` command to obtain a single report. Enable
continuous reporting with `report mode on`. Reports are JSON objects
with the following keys.
| Key | Unit | Description |
| --- | :---: | --- |
| `channel` | Integer | Channel `0`, or `1` |
| `time` | Seconds | Temperature measurement time |
| `adc` | Volts | AD7172 input |
| `sens` | Ohms | Thermistor resistance derived from `adc` |
| `temperature` | Degrees Celsius | Steinhart-Hart conversion result derived from `sens` |
| `pid_engaged` | Boolean | `true` if in closed-loop mode |
| `i_set` | Amperes | TEC output current |
| `dac_value` | Volts | AD5680 output derived from `i_set` |
| `dac_feedback` | Volts | ADC measurement of the AD5680 output |
| `i_tec` | Volts | MAX1968 TEC current monitor |
| `tec_i` | Amperes | TEC output current feedback derived from `i_tec` |
| `tec_u_meas` | Volts | Measurement of the voltage across the TEC |
| `pid_output` | Amperes | PID control output |
| Key | Unit | Description |
| --- | :---: | --- |
| `channel` | Integer | Channel `0`, or `1` |
| `time` | Seconds | Temperature measurement time |
| `adc` | Volts | AD7172 input |
| `sens` | Ohms | Thermistor resistance derived from `adc` |
| `temperature` | Degrees Celsius | Steinhart-Hart conversion result derived from `sens` |
| `pid_engaged` | Boolean | `true` if in closed-loop mode |
| `current_swapped` | Boolean | `true` if TEC current direction is swapped relative to front panel |
| `i_set` | Amperes | TEC output current |
| `dac_value` | Volts | AD5680 output derived from `i_set` |
| `dac_feedback` | Volts | ADC measurement of the AD5680 output |
| `i_tec` | Volts | MAX1968 TEC current monitor |
| `tec_i` | Amperes | TEC output current feedback derived from `i_tec` |
| `tec_u_meas` | Volts | Measurement of the voltage across the TEC |
| `pid_output` | Amperes | PID control output |
Note: With Thermostat v2 and below, the voltage and current readouts `i_tec` and `tec_i` are noisy without the hardware fix shown in [this PR][https://git.m-labs.hk/M-Labs/thermostat/pulls/105].

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@ -63,7 +63,7 @@
name = "thermostat-dev-shell";
packages = with pkgs; [
rust llvm
openocd dfu-util
openocd dfu-util rlwrap
] ++ (with python3Packages; [
numpy matplotlib
]);

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@ -35,6 +35,7 @@ pub struct ChannelState {
pub pid_engaged: bool,
pub pid: pid::Controller,
pub sh: sh::Parameters,
pub polarity_swapped: bool,
}
impl ChannelState {
@ -51,6 +52,7 @@ impl ChannelState {
pid_engaged: false,
pid: pid::Controller::new(pid::Parameters::default()),
sh: sh::Parameters::default(),
polarity_swapped: false,
}
}

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@ -22,6 +22,7 @@ use crate::{
pins::{self, Channel0VRef, Channel1VRef},
steinhart_hart,
};
use crate::timer::sleep;
pub enum PinsAdcReadTarget {
VREF,
@ -153,6 +154,12 @@ impl Channels {
pub fn set_i(&mut self, channel: usize, i_set: ElectricCurrent) -> ElectricCurrent {
let i_set = i_set.min(MAX_TEC_I).max(-MAX_TEC_I);
self.channel_state(channel).i_set = i_set;
let negate = if self.channel_state(channel).polarity_swapped {
-1.0
} else {
1.0
};
let vref_meas = match channel.into() {
0 => self.channel0.vref_meas,
1 => self.channel1.vref_meas,
@ -160,10 +167,9 @@ impl Channels {
};
let center_point = vref_meas;
let r_sense = ElectricalResistance::new::<ohm>(R_SENSE);
let voltage = i_set * 10.0 * r_sense + center_point;
let voltage = negate * i_set * 10.0 * r_sense + center_point;
let voltage = self.set_dac(channel, voltage);
let i_set = (voltage - center_point) / (10.0 * r_sense);
self.channel_state(channel).i_set = i_set;
let i_set = negate * (voltage - center_point) / (10.0 * r_sense);
i_set
}
@ -269,17 +275,6 @@ impl Channels {
}
}
pub fn read_dac_feedback_until_stable(&mut self, channel: usize, tolerance: ElectricPotential) -> ElectricPotential {
let mut prev = self.adc_read(channel, PinsAdcReadTarget::DacVfb, 1);
loop {
let current = self.adc_read(channel, PinsAdcReadTarget::DacVfb, 1);
if (current - prev).abs() < tolerance {
return current;
}
prev = current;
}
}
/// Calibrates the DAC output to match vref of the MAX driver to reduce zero-current offset of the MAX driver output.
///
/// The thermostat DAC applies a control voltage signal to the CTLI pin of MAX driver chip to control its output current.
@ -306,7 +301,7 @@ impl Channels {
let mut start_value = 1;
let mut best_error = ElectricPotential::new::<volt>(100.0);
for step in (0..18).rev() {
for step in (5..18).rev() {
let mut prev_value = start_value;
for value in (start_value..=ad5680::MAX_VALUE).step_by(1 << step) {
match channel {
@ -318,8 +313,9 @@ impl Channels {
}
_ => unreachable!(),
}
sleep(10);
let dac_feedback = self.read_dac_feedback_until_stable(channel, ElectricPotential::new::<volt>(0.001));
let dac_feedback = self.adc_read(channel, PinsAdcReadTarget::DacVfb, 64);
let error = target_voltage - dac_feedback;
if error < ElectricPotential::new::<volt>(0.0) {
break;
@ -395,19 +391,32 @@ impl Channels {
pub fn get_max_i_pos(&mut self, channel: usize) -> (ElectricCurrent, ElectricCurrent) {
let max = ElectricCurrent::new::<ampere>(3.0);
let duty = self.get_pwm(channel, PwmPin::MaxIPos);
let duty = if self.channel_state(channel).polarity_swapped {
self.get_pwm(channel, PwmPin::MaxINeg)
} else {
self.get_pwm(channel, PwmPin::MaxIPos)
};
(duty * max, MAX_TEC_I)
}
pub fn get_max_i_neg(&mut self, channel: usize) -> (ElectricCurrent, ElectricCurrent) {
let max = ElectricCurrent::new::<ampere>(3.0);
let duty = self.get_pwm(channel, PwmPin::MaxINeg);
let duty = if self.channel_state(channel).polarity_swapped {
self.get_pwm(channel, PwmPin::MaxIPos)
} else {
self.get_pwm(channel, PwmPin::MaxINeg)
};
(duty * max, MAX_TEC_I)
}
// Get current passing through TEC
pub fn get_tec_i(&mut self, channel: usize) -> ElectricCurrent {
(self.adc_read(channel, PinsAdcReadTarget::ITec, 16) - self.adc_read(channel, PinsAdcReadTarget::VREF, 16)) / ElectricalResistance::new::<ohm>(0.4)
let tec_i = (self.adc_read(channel, PinsAdcReadTarget::ITec, 16) - self.adc_read(channel, PinsAdcReadTarget::VREF, 16)) / ElectricalResistance::new::<ohm>(0.4);
if self.channel_state(channel).polarity_swapped {
-tec_i
} else {
tec_i
}
}
// Get voltage across TEC
@ -452,17 +461,38 @@ impl Channels {
pub fn set_max_i_pos(&mut self, channel: usize, max_i_pos: ElectricCurrent) -> (ElectricCurrent, ElectricCurrent) {
let max = ElectricCurrent::new::<ampere>(3.0);
let duty = (max_i_pos.min(MAX_TEC_I).max(ElectricCurrent::zero()) / max).get::<ratio>();
let duty = self.set_pwm(channel, PwmPin::MaxIPos, duty);
let duty = if self.channel_state(channel).polarity_swapped {
self.set_pwm(channel, PwmPin::MaxINeg, duty)
} else {
self.set_pwm(channel, PwmPin::MaxIPos, duty)
};
(duty * max, max)
}
pub fn set_max_i_neg(&mut self, channel: usize, max_i_neg: ElectricCurrent) -> (ElectricCurrent, ElectricCurrent) {
let max = ElectricCurrent::new::<ampere>(3.0);
let duty = (max_i_neg.min(MAX_TEC_I).max(ElectricCurrent::zero()) / max).get::<ratio>();
let duty = self.set_pwm(channel, PwmPin::MaxINeg, duty);
let duty = if self.channel_state(channel).polarity_swapped {
self.set_pwm(channel, PwmPin::MaxIPos, duty)
} else {
self.set_pwm(channel, PwmPin::MaxINeg, duty)
};
(duty * max, max)
}
pub fn swap_polarity(&mut self, channel: usize, swapped: bool) {
if self.channel_state(channel).polarity_swapped != swapped {
let i_set = self.channel_state(channel).i_set;
let max_i_pos = self.get_max_i_pos(channel).0;
let max_i_neg = self.get_max_i_neg(channel).0;
self.channel_state(channel).polarity_swapped = swapped;
self.set_i(channel, i_set);
self.set_max_i_pos(channel, max_i_pos);
self.set_max_i_neg(channel, max_i_neg);
}
}
fn report(&mut self, channel: usize) -> Report {
let i_set = self.get_i(channel);
let i_tec = self.adc_read(channel, PinsAdcReadTarget::ITec, 16);
@ -479,6 +509,7 @@ impl Channels {
temperature: state.get_temperature()
.map(|temperature| temperature.get::<degree_celsius>()),
pid_engaged: state.pid_engaged,
current_swapped: state.polarity_swapped,
i_set,
dac_value,
dac_feedback: self.adc_read(channel, PinsAdcReadTarget::DacVfb, 1),
@ -577,6 +608,7 @@ pub struct Report {
sens: Option<ElectricalResistance>,
temperature: Option<f64>,
pid_engaged: bool,
current_swapped: bool,
i_set: ElectricCurrent,
dac_value: ElectricPotential,
dac_feedback: ElectricPotential,

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@ -181,6 +181,12 @@ impl Handler {
Ok(Handler::Handled)
}
fn swap_polarity (socket: &mut TcpSocket, channels: &mut Channels, channel: usize, swapped: bool) -> Result<Handler, Error> {
channels.swap_polarity(channel, swapped);
send_line(socket, b"{}");
Ok(Handler::Handled)
}
fn set_pwm (socket: &mut TcpSocket, channels: &mut Channels, channel: usize, pin: PwmPin, value: f64) -> Result<Handler, Error> {
match pin {
PwmPin::ISet => {
@ -424,6 +430,7 @@ impl Handler {
Command::Show(ShowCommand::PostFilter) => Handler::show_post_filter(socket, channels),
Command::Show(ShowCommand::Ipv4) => Handler::show_ipv4(socket, ipv4_config),
Command::PwmPid { channel } => Handler::engage_pid(socket, channels, channel),
Command::PwmPolaritySwapped { channel, swapped } => Handler::swap_polarity(socket, channels, channel, swapped),
Command::Pwm { channel, pin, value } => Handler::set_pwm(socket, channels, channel, pin, value),
Command::CenterPoint { channel, center } => Handler::set_center_point(socket, channels, channel, center),
Command::Pid { channel, parameter, value } => Handler::set_pid(socket, channels, channel, parameter, value),

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@ -159,6 +159,10 @@ pub enum Command {
PwmPid {
channel: usize,
},
PwmPolaritySwapped {
channel: usize,
swapped: bool,
},
CenterPoint {
channel: usize,
center: CenterPoint,
@ -239,6 +243,12 @@ fn off_on(input: &[u8]) -> IResult<&[u8], bool> {
))(input)
}
fn boolean(input: &[u8]) -> IResult<&[u8], bool> {
alt((value(false, tag("false")),
value(true, tag("true"))
))(input)
}
fn channel(input: &[u8]) -> IResult<&[u8], usize> {
map(one_of("01"), |c| (c as usize) - ('0' as usize))(input)
}
@ -321,6 +331,16 @@ fn pwm_pid(input: &[u8]) -> IResult<&[u8], ()> {
value((), tag("pid"))(input)
}
fn pwm_polarity_swapped(input: &[u8]) -> IResult<&[u8], bool> {
preceded(
tag("polarity_swapped"),
preceded(
whitespace,
boolean,
)
)(input)
}
fn pwm(input: &[u8]) -> IResult<&[u8], Result<Command, Error>> {
let (input, _) = tag("pwm")(input)?;
alt((
@ -333,6 +353,10 @@ fn pwm(input: &[u8]) -> IResult<&[u8], Result<Command, Error>> {
let (input, ()) = pwm_pid(input)?;
Ok((input, Ok(Command::PwmPid { channel })))
},
|input| {
let (input, swapped) = pwm_polarity_swapped(input)?;
Ok((input, Ok(Command::PwmPolaritySwapped { channel, swapped })))
},
|input| {
let (input, config) = pwm_setup(input)?;
match config {

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@ -20,6 +20,7 @@ pub struct ChannelConfig {
pid_target: f32,
pid_engaged: bool,
i_set: ElectricCurrent,
polarity_swapped: bool,
sh: steinhart_hart::Parameters,
pwm: PwmLimits,
/// uses variant `PostFilter::Invalid` instead of `None` to save space
@ -45,7 +46,8 @@ impl ChannelConfig {
pid: state.pid.parameters.clone(),
pid_target: state.pid.target as f32,
pid_engaged: state.pid_engaged,
i_set: i_set,
i_set,
polarity_swapped: state.polarity_swapped,
sh: state.sh.clone(),
pwm,
adc_postfilter,
@ -68,6 +70,7 @@ impl ChannelConfig {
};
let _ = channels.adc.set_postfilter(channel as u8, adc_postfilter);
let _ = channels.set_i(channel, self.i_set);
channels.swap_polarity(channel, self.polarity_swapped);
}
}

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@ -58,7 +58,7 @@ mod hw_rev;
const HSE: MegaHertz = MegaHertz(8);
#[cfg(not(feature = "semihosting"))]
const WATCHDOG_INTERVAL: u32 = 1_000;
const WATCHDOG_INTERVAL: u32 = 2_000;
#[cfg(feature = "semihosting")]
const WATCHDOG_INTERVAL: u32 = 30_000;