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Author SHA1 Message Date
a8465a7e63 Show and save set value for PWM limits
Show in PwmSummary the set value, before all PWM duty calculations
instead of the machine value after the calculations. Also save the set
value into the flash store instead of the machine value.
2024-08-16 13:20:45 +08:00
08e3815225 README: Document PWM value clamping 2024-08-16 12:52:57 +08:00
59ead548b7 PwmSummary: Don't show max PWM values
Putting the maximum in PwmSummary has little use - the maximum never
changes throughout the runtime of the firmware and can be replaced by
documentation elsewhere.
2024-08-16 12:52:57 +08:00
9 changed files with 153 additions and 32 deletions

3
.gitignore vendored
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@ -1,5 +1,2 @@
target/
result
*.bin
__pycache__/

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@ -84,7 +84,9 @@ invalidate the first line of input.
### Reading ADC input
ADC input data is provided in reports. Query for the latest report with the command `report`. See the *Reports* section below.
Set report mode to `on` for a continuous stream of input data.
The scope of this setting is per TCP session.
### TCP commands
@ -95,11 +97,13 @@ formatted as line-delimited JSON.
| Syntax | Function |
|----------------------------------|-------------------------------------------------------------------------------|
| `report` | Show current input |
| `report mode` | Show current report mode |
| `report mode <off/on>` | Set report mode |
| `pwm` | Show current PWM settings |
| `pwm <0/1> max_i_pos <amp>` | Set maximum positive output current, clamped to [0, 2] |
| `pwm <0/1> max_i_neg <amp>` | Set maximum negative output current, clamped to [0, 2] |
| `pwm <0/1> max_v <volt>` | Set maximum output voltage, clamped to [0, 4] |
| `pwm <0/1> i_set <amp>` | Disengage PID, set fixed output current, clamped to [-2, 2] |
| `pwm <0/1> max_i_pos <amp>` | Set maximum positive output current, clamped at [0, 2] |
| `pwm <0/1> max_i_neg <amp>` | Set maximum negative output current, clamped at [0, 2] |
| `pwm <0/1> max_v <volt>` | Set maximum output voltage, clamped at [0, 4] |
| `pwm <0/1> i_set <amp>` | Disengage PID, set fixed output current, clamped at [-2, 2] |
| `pwm <0/1> pid` | Let output current to be controlled by the PID |
| `center <0/1> <volt>` | Set the MAX1968 0A-centerpoint to the specified fixed voltage |
| `center <0/1> vref` | Set the MAX1968 0A-centerpoint to measure from VREF |
@ -247,7 +251,8 @@ pwm 0 pid
## Reports
Use the bare `report` command to obtain a single report. Reports are JSON objects
Use the bare `report` command to obtain a single report. Enable
continuous reporting with `report mode on`. Reports are JSON objects
with the following keys.
| Key | Unit | Description |

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@ -63,7 +63,7 @@
name = "thermostat-dev-shell";
packages = with pkgs; [
rust llvm
openocd dfu-util rlwrap
openocd dfu-util
] ++ (with python3Packages; [
numpy matplotlib
]);

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@ -1,7 +1,6 @@
import socket
import json
import logging
import time
class CommandError(Exception):
pass
@ -127,8 +126,9 @@ class Client:
'tec_u_meas': 2.5340000000000003,
'pid_output': 2.067581958092247}
"""
self._command("report mode", "on")
while True:
self._socket.sendall("report\n".encode('utf-8'))
line = self._read_line()
if not line:
break
@ -136,7 +136,6 @@ class Client:
yield json.loads(line)
except json.decoder.JSONDecodeError:
pass
time.sleep(0.05)
def set_param(self, topic, channel, field="", value=""):
"""Set configuration parameters

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@ -22,7 +22,6 @@ use crate::{
pins::{self, Channel0VRef, Channel1VRef},
steinhart_hart,
};
use crate::timer::sleep;
pub enum PinsAdcReadTarget {
VREF,
@ -45,11 +44,7 @@ pub const MAX_TEC_V: ElectricPotential = ElectricPotential {
units: PhantomData,
value: 4.0,
};
const MAX_TEC_I_DUTY_TO_CURRENT_RATE: ElectricCurrent = ElectricCurrent {
dimension: PhantomData,
units: PhantomData,
value: 1.0 / (10.0 * R_SENSE / 3.3),
};
// DAC chip outputs 0-5v, which is then passed through a resistor dividor to provide 0-3v range
const DAC_OUT_V_MAX: ElectricPotential = ElectricPotential {
dimension: PhantomData,
@ -274,6 +269,17 @@ impl Channels {
}
}
pub fn read_dac_feedback_until_stable(&mut self, channel: usize, tolerance: ElectricPotential) -> ElectricPotential {
let mut prev = self.adc_read(channel, PinsAdcReadTarget::DacVfb, 1);
loop {
let current = self.adc_read(channel, PinsAdcReadTarget::DacVfb, 1);
if (current - prev).abs() < tolerance {
return current;
}
prev = current;
}
}
/// Calibrates the DAC output to match vref of the MAX driver to reduce zero-current offset of the MAX driver output.
///
/// The thermostat DAC applies a control voltage signal to the CTLI pin of MAX driver chip to control its output current.
@ -300,7 +306,8 @@ impl Channels {
let mut start_value = 1;
let mut best_error = ElectricPotential::new::<volt>(100.0);
for step in (5..18).rev() {
for step in (0..18).rev() {
let mut prev_value = start_value;
for value in (start_value..=ad5680::MAX_VALUE).step_by(1 << step) {
match channel {
0 => {
@ -311,15 +318,14 @@ impl Channels {
}
_ => unreachable!(),
}
sleep(10);
let dac_feedback = self.adc_read(channel, PinsAdcReadTarget::DacVfb, 64);
let dac_feedback = self.read_dac_feedback_until_stable(channel, ElectricPotential::new::<volt>(0.001));
let error = target_voltage - dac_feedback;
if error < ElectricPotential::new::<volt>(0.0) {
break;
} else if error < best_error {
best_error = error;
start_value = value;
start_value = prev_value;
let vref = (value as f64 / ad5680::MAX_VALUE as f64) * DAC_OUT_V_MAX;
match channel {
@ -328,6 +334,8 @@ impl Channels {
_ => unreachable!(),
}
}
prev_value = value;
}
}
@ -414,19 +422,19 @@ impl Channels {
pub fn set_max_i_pos(&mut self, channel: usize, max_i_pos: ElectricCurrent) -> (ElectricCurrent, ElectricCurrent) {
let max = ElectricCurrent::new::<ampere>(3.0);
let max_i_pos = max_i_pos.min(MAX_TEC_I).max(ElectricCurrent::zero());
let duty = (max_i_pos / MAX_TEC_I_DUTY_TO_CURRENT_RATE).get::<ratio>();
let duty = (max_i_pos / max).get::<ratio>();
let duty = self.set_pwm(channel, PwmPin::MaxIPos, duty);
self.channel_state(channel).pwm_limits.max_i_pos = max_i_pos.get::<ampere>();
(duty * MAX_TEC_I_DUTY_TO_CURRENT_RATE, max)
(duty * max, max)
}
pub fn set_max_i_neg(&mut self, channel: usize, max_i_neg: ElectricCurrent) -> (ElectricCurrent, ElectricCurrent) {
let max = ElectricCurrent::new::<ampere>(3.0);
let max_i_neg = max_i_neg.min(MAX_TEC_I).max(ElectricCurrent::zero());
let duty = (max_i_neg / MAX_TEC_I_DUTY_TO_CURRENT_RATE).get::<ratio>();
let duty = (max_i_neg / max).get::<ratio>();
let duty = self.set_pwm(channel, PwmPin::MaxINeg, duty);
self.channel_state(channel).pwm_limits.max_i_neg = max_i_neg.get::<ampere>();
(duty * MAX_TEC_I_DUTY_TO_CURRENT_RATE, max)
(duty * max, max)
}
fn report(&mut self, channel: usize) -> Report {

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@ -22,6 +22,7 @@ use super::{
config::ChannelConfig,
dfu,
flash_store::FlashStore,
session::Session,
FanCtrl,
hw_rev::HWRev,
};
@ -86,6 +87,16 @@ fn send_line(socket: &mut TcpSocket, data: &[u8]) -> bool {
impl Handler {
fn reporting(socket: &mut TcpSocket) -> Result<Handler, Error> {
send_line(socket, b"{}");
Ok(Handler::Handled)
}
fn show_report_mode(socket: &mut TcpSocket, session: &Session) -> Result<Handler, Error> {
let _ = writeln!(socket, "{{ \"report\": {:?} }}", session.reporting());
Ok(Handler::Handled)
}
fn show_report(socket: &mut TcpSocket, channels: &mut Channels) -> Result<Handler, Error> {
match channels.reports_json() {
Ok(buf) => {
@ -401,9 +412,11 @@ impl Handler {
}
}
pub fn handle_command(command: Command, socket: &mut TcpSocket, channels: &mut Channels, store: &mut FlashStore, ipv4_config: &mut Ipv4Config, fan_ctrl: &mut FanCtrl, hwrev: HWRev) -> Result<Self, Error> {
pub fn handle_command(command: Command, socket: &mut TcpSocket, channels: &mut Channels, session: &Session, store: &mut FlashStore, ipv4_config: &mut Ipv4Config, fan_ctrl: &mut FanCtrl, hwrev: HWRev) -> Result<Self, Error> {
match command {
Command::Quit => Ok(Handler::CloseSocket),
Command::Reporting(_reporting) => Handler::reporting(socket),
Command::Show(ShowCommand::Reporting) => Handler::show_report_mode(socket, session),
Command::Show(ShowCommand::Input) => Handler::show_report(socket, channels),
Command::Show(ShowCommand::Pid) => Handler::show_pid(socket, channels),
Command::Show(ShowCommand::Pwm) => Handler::show_pwm(socket, channels),

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@ -96,6 +96,7 @@ pub struct Ipv4Config {
#[derive(Debug, Clone, PartialEq)]
pub enum ShowCommand {
Input,
Reporting,
Pwm,
Pid,
SteinhartHart,
@ -147,6 +148,7 @@ pub enum Command {
Reset,
Ipv4(Ipv4Config),
Show(ShowCommand),
Reporting(bool),
/// PWM parameter setting
Pwm {
channel: usize,
@ -231,6 +233,12 @@ fn float(input: &[u8]) -> IResult<&[u8], Result<f64, Error>> {
Ok((input, result))
}
fn off_on(input: &[u8]) -> IResult<&[u8], bool> {
alt((value(false, tag("off")),
value(true, tag("on"))
))(input)
}
fn channel(input: &[u8]) -> IResult<&[u8], usize> {
map(one_of("01"), |c| (c as usize) - ('0' as usize))(input)
}
@ -238,8 +246,24 @@ fn channel(input: &[u8]) -> IResult<&[u8], usize> {
fn report(input: &[u8]) -> IResult<&[u8], Command> {
preceded(
tag("report"),
// `report` - Report once
value(Command::Show(ShowCommand::Input), end)
alt((
preceded(
whitespace,
preceded(
tag("mode"),
alt((
preceded(
whitespace,
// `report mode <on | off>` - Switch repoting mode
map(off_on, Command::Reporting)
),
// `report mode` - Show current reporting state
value(Command::Show(ShowCommand::Reporting), end)
))
)),
// `report` - Report once
value(Command::Show(ShowCommand::Input), end)
))
)(input)
}
@ -658,6 +682,24 @@ mod test {
assert_eq!(command, Ok(Command::Show(ShowCommand::Input)));
}
#[test]
fn parse_report_mode() {
let command = Command::parse(b"report mode");
assert_eq!(command, Ok(Command::Show(ShowCommand::Reporting)));
}
#[test]
fn parse_report_mode_on() {
let command = Command::parse(b"report mode on");
assert_eq!(command, Ok(Command::Reporting(true)));
}
#[test]
fn parse_report_mode_off() {
let command = Command::parse(b"report mode off");
assert_eq!(command, Ok(Command::Reporting(false)));
}
#[test]
fn parse_pwm_i_set() {
let command = Command::parse(b"pwm 1 i_set 16383");

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@ -180,7 +180,10 @@ fn main() -> ! {
loop {
let mut new_ipv4_config = None;
let instant = Instant::from_millis(i64::from(timer::now()));
channels.poll_adc(instant);
let updated_channel = channels.poll_adc(instant);
if let Some(channel) = updated_channel {
server.for_each(|_, session| session.set_report_pending(channel.into()));
}
fan_ctrl.cycle(channels.current_abs_max_tec_i());
@ -213,7 +216,7 @@ fn main() -> ! {
// Do nothing and feed more data to the line reader in the next loop cycle.
Ok(SessionInput::Nothing) => {}
Ok(SessionInput::Command(command)) => {
match Handler::handle_command(command, &mut socket, &mut channels, &mut store, &mut ipv4_config, &mut fan_ctrl, hwrev) {
match Handler::handle_command(command, &mut socket, &mut channels, session, &mut store, &mut ipv4_config, &mut fan_ctrl, hwrev) {
Ok(Handler::NewIPV4(ip)) => new_ipv4_config = Some(ip),
Ok(Handler::Handled) => {},
Ok(Handler::CloseSocket) => socket.close(),
@ -228,6 +231,19 @@ fn main() -> ! {
Err(_) =>
socket.close(),
}
} else if socket.can_send() {
if let Some(channel) = session.is_report_pending() {
match channels.reports_json() {
Ok(buf) => {
send_line(&mut socket, &buf[..]);
session.mark_report_sent(channel);
}
Err(e) => {
error!("unable to serialize report: {:?}", e);
}
}
}
}
});
} else {

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@ -1,4 +1,5 @@
use super::command_parser::{Command, Error as ParserError};
use super::channels::CHANNELS;
const MAX_LINE_LEN: usize = 64;
@ -52,6 +53,8 @@ impl From<Result<Command, ParserError>> for SessionInput {
pub struct Session {
reader: LineReader,
reporting: bool,
report_pending: [bool; CHANNELS],
}
impl Default for Session {
@ -64,11 +67,43 @@ impl Session {
pub fn new() -> Self {
Session {
reader: LineReader::new(),
reporting: false,
report_pending: [false; CHANNELS],
}
}
pub fn reset(&mut self) {
self.reader = LineReader::new();
self.reporting = false;
self.report_pending = [false; CHANNELS];
}
pub fn reporting(&self) -> bool {
self.reporting
}
pub fn set_report_pending(&mut self, channel: usize) {
if self.reporting {
self.report_pending[channel] = true;
}
}
pub fn is_report_pending(&self) -> Option<usize> {
if ! self.reporting {
None
} else {
self.report_pending.iter()
.enumerate()
.fold(None, |result, (channel, report_pending)| {
result.or_else(|| {
if *report_pending { Some(channel) } else { None }
})
})
}
}
pub fn mark_report_sent(&mut self, channel: usize) {
self.report_pending[channel] = false;
}
pub fn feed(&mut self, buf: &[u8]) -> (usize, SessionInput) {
@ -79,6 +114,12 @@ impl Session {
match line {
Some(line) => {
let command = Command::parse(&line);
match command {
Ok(Command::Reporting(reporting)) => {
self.reporting = reporting;
}
_ => {}
}
return (buf_bytes, command.into());
}
None => {}