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bc94075df9 README: Add section on using resistive heaters 2024-11-11 18:04:28 +08:00
12 changed files with 194 additions and 288 deletions

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@ -187,32 +187,39 @@ If the Thermostat is used for temperature control with the Sinara 5432 DAC "Zoti
Testing heat flow direction with a low set current is recommended before installation of the TEC module. Testing heat flow direction with a low set current is recommended before installation of the TEC module.
## Resistive Heater
When using resistive heaters with the Thermostat, ensure that the thermal load has sufficient cooling, and connect the heater to TEC0- and TEC0+ or TEC1- and TEC1+.
Then, set `max_i_neg` and `output_min` to 0 A with `pwm <ch> max_i_neg 0` and `pid <ch> output_min 0`, and make sure that `output_max` is non-negative.
### Limits ### Limits
Each channel has maximum value settings, for setting Each MAX1968 TEC driver has analog/PWM inputs for setting
output limits. output limits.
Use the `output` command to see them. Use the `output` command to see current settings and maximum values.
| Limit | Unit | Description | | Limit | Unit | Description |
| --- | :---: | --- | | --- | :---: | --- |
| `max_v` | Volts | Maximum voltage | | `max_v` | Volts | Maximum voltage |
| `max_i_pos` | Amperes | Maximum positive current | | `max_i_pos` | Amperes | Maximum positive current |
| `max_i_neg` | Amperes | Maximum negative current | | `max_i_neg` | Amperes | Maximum negative current |
| `i_set` | Amperes | (Not a limit; Open-loop mode) |
Example: set the maximum voltage of channel 0 to 1.5 V. Example: set the maximum voltage of channel 0 to 1.5 V.
``` ```
output 0 max_v 1.5 output 0 max_v 1.5
``` ```
Example: set the maximum negative current of channel 0 to -2 A. Example: set the maximum negative current of channel 0 to -3 A.
``` ```
output 0 max_i_neg 2 output 0 max_i_neg 3
``` ```
Example: set the maximum positive current of channel 1 to 2 A. Example: set the maximum positive current of channel 1 to 3 A.
``` ```
output 1 max_i_pos 2 output 0 max_i_pos 3
``` ```
### Open-loop mode ### Open-loop mode
@ -239,22 +246,6 @@ of channel 0 to the PID algorithm:
output 0 pid output 0 pid
``` ```
### PID output clamping
It is possible to clamp the PID algorithm output independently of channel output limits. This is desirable when e.g. there is a need to keep the current value above a certain threshold in closed-loop mode.
Note that the actual output will still ultimately be limited by the `max_i_pos` and `max_i_neg` values.
Set PID maximum output of channel 0 to 1.5 A.
```
pid 0 output_max 1.5
```
Set PID minimum output of channel 0 to 0.1 A.
```
pid 0 output_min 0.1
```
## LED indicators ## LED indicators
| Name | Color | Meaning | | Name | Color | Meaning |

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@ -13,7 +13,7 @@ When tuning Thermostat PID parameters, it is helpful to view the temperature, PI
To use the Python real-time plotting utility, run To use the Python real-time plotting utility, run
```shell ```shell
python pythermostat/pythermostat/plot.py python pytec/plot.py
``` ```
![default view](./assets/default%20view.png) ![default view](./assets/default%20view.png)
@ -44,12 +44,12 @@ Below are some general guidelines for manually tuning PID loops. Note that every
## Auto Tuning ## Auto Tuning
A PID auto tuning utility is provided in the PyThermostat library. The auto tuning utility drives the the load to a controlled oscillation, observes the ultimate gain and oscillation period and calculates a set of PID parameters. A PID auto tuning utility is provided in the Pytec library. The auto tuning utility drives the the load to a controlled oscillation, observes the ultimate gain and oscillation period and calculates a set of PID parameters.
To run the auto tuning utility, run To run the auto tuning utility, run
```shell ```shell
python pythermostat/pythermostat/autotune.py python pytec/autotune.py
``` ```
After some time, the auto tuning utility will output the auto tuning results, below is a sample output After some time, the auto tuning utility will output the auto tuning results, below is a sample output

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@ -57,23 +57,10 @@
dontFixup = true; dontFixup = true;
auditable = false; auditable = false;
}; };
pythermostat = pkgs.python3Packages.buildPythonPackage {
pname = "pythermostat";
version = "0.0.0";
format = "pyproject";
src = "${self}/pythermostat";
propagatedBuildInputs =
with pkgs.python3Packages; [
numpy
matplotlib
];
};
in in
{ {
packages.x86_64-linux = { packages.x86_64-linux = {
inherit thermostat pythermostat; inherit thermostat;
default = thermostat; default = thermostat;
}; };

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@ -1,10 +1,9 @@
import math import math
import logging import logging
import time
from collections import deque, namedtuple from collections import deque, namedtuple
from enum import Enum from enum import Enum
from pythermostat.client import Client from pytec.client import Client
# Based on hirshmann pid-autotune libiary # Based on hirshmann pid-autotune libiary
# See https://github.com/hirschmann/pid-autotune # See https://github.com/hirschmann/pid-autotune
@ -237,14 +236,13 @@ def main():
tec = Client() tec = Client()
data = tec.get_report() data = next(tec.report_mode())
ch = data[channel] ch = data[channel]
tuner = PIDAutotune(target_temperature, output_step, tuner = PIDAutotune(target_temperature, output_step,
lookback, noiseband, ch['interval']) lookback, noiseband, ch['interval'])
while True: for data in tec.report_mode():
data = tec.get_report()
ch = data[channel] ch = data[channel]
@ -257,8 +255,6 @@ def main():
tec.set_param("output", channel, "i_set", tuner_out) tec.set_param("output", channel, "i_set", tuner_out)
time.sleep(0.05)
tec.set_param("output", channel, "i_set", 0) tec.set_param("output", channel, "i_set", 0)

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@ -1,5 +1,4 @@
import time from pytec.client import Client
from pythermostat.client import Client
tec = Client() #(host="localhost", port=6667) tec = Client() #(host="localhost", port=6667)
tec.set_param("b-p", 1, "t0", 20) tec.set_param("b-p", 1, "t0", 20)
@ -8,6 +7,5 @@ print(tec.get_pid())
print(tec.get_output()) print(tec.get_output())
print(tec.get_postfilter()) print(tec.get_postfilter())
print(tec.get_b_parameter()) print(tec.get_b_parameter())
while True: for data in tec.report_mode():
print(tec.get_report()) print(data)
time.sleep(0.05)

128
pytec/plot.py Normal file
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@ -0,0 +1,128 @@
import numpy as np
import matplotlib.pyplot as plt
import matplotlib.animation as animation
from threading import Thread, Lock
from pytec.client import Client
TIME_WINDOW = 300.0
tec = Client()
target_temperature = tec.get_pid()[0]['target']
print("Channel 0 target temperature: {:.3f}".format(target_temperature))
class Series:
def __init__(self, conv=lambda x: x):
self.conv = conv
self.x_data = []
self.y_data = []
def append(self, x, y):
self.x_data.append(x)
self.y_data.append(self.conv(y))
def clip(self, min_x):
drop = 0
while drop < len(self.x_data) and self.x_data[drop] < min_x:
drop += 1
self.x_data = self.x_data[drop:]
self.y_data = self.y_data[drop:]
series = {
# 'adc': Series(),
# 'sens': Series(lambda x: x * 0.0001),
'temperature': Series(),
# 'i_set': Series(),
'pid_output': Series(),
# 'vref': Series(),
# 'dac_value': Series(),
# 'dac_feedback': Series(),
# 'i_tec': Series(),
'tec_i': Series(),
'tec_u_meas': Series(),
# 'interval': Series(),
}
series_lock = Lock()
quit = False
def recv_data(tec):
global last_packet_time
for data in tec.report_mode():
ch0 = data[0]
series_lock.acquire()
try:
for k, s in series.items():
if k in ch0:
v = ch0[k]
if type(v) is float:
s.append(ch0['time'], v)
finally:
series_lock.release()
if quit:
break
thread = Thread(target=recv_data, args=(tec,))
thread.start()
fig, ax = plt.subplots()
for k, s in series.items():
s.plot, = ax.plot([], [], label=k)
legend = ax.legend()
def animate(i):
min_x, max_x, min_y, max_y = None, None, None, None
series_lock.acquire()
try:
for k, s in series.items():
s.plot.set_data(s.x_data, s.y_data)
if len(s.y_data) > 0:
s.plot.set_label("{}: {:.3f}".format(k, s.y_data[-1]))
if len(s.x_data) > 0:
min_x_ = min(s.x_data)
if min_x is None:
min_x = min_x_
else:
min_x = min(min_x, min_x_)
max_x_ = max(s.x_data)
if max_x is None:
max_x = max_x_
else:
max_x = max(max_x, max_x_)
if len(s.y_data) > 0:
min_y_ = min(s.y_data)
if min_y is None:
min_y = min_y_
else:
min_y = min(min_y, min_y_)
max_y_ = max(s.y_data)
if max_y is None:
max_y = max_y_
else:
max_y = max(max_y, max_y_)
if min_x and max_x - TIME_WINDOW > min_x:
for s in series.values():
s.clip(max_x - TIME_WINDOW)
finally:
series_lock.release()
if min_x != max_x:
ax.set_xlim(min_x, max_x)
if min_y != max_y:
margin_y = 0.01 * (max_y - min_y)
ax.set_ylim(min_y - margin_y, max_y + margin_y)
global legend
legend.remove()
legend = ax.legend()
ani = animation.FuncAnimation(
fig, animate, interval=1, blit=False, save_count=50)
plt.show()
quit = True
thread.join()

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@ -1,7 +1,7 @@
import socket import socket
import json import json
import logging import logging
import time
class CommandError(Exception): class CommandError(Exception):
pass pass
@ -147,6 +147,36 @@ class Client:
"""Get Thermostat hardware revision""" """Get Thermostat hardware revision"""
return self._command("hwrev") return self._command("hwrev")
def report_mode(self):
"""Start reporting measurement values
Example of yielded data::
{'channel': 0,
'time': 2302524,
'adc': 0.6199188965423515,
'sens': 6138.519310282602,
'temperature': 36.87032392655527,
'pid_engaged': True,
'i_set': 2.0635816680889123,
'vref': 1.494,
'dac_value': 2.527790834044456,
'dac_feedback': 2.523,
'i_tec': 2.331,
'tec_i': 2.0925,
'tec_u_meas': 2.5340000000000003,
'pid_output': 2.067581958092247}
"""
while True:
self._socket.sendall("report\n".encode('utf-8'))
line = self._read_line()
if not line:
break
try:
yield json.loads(line)
except json.decoder.JSONDecodeError:
pass
time.sleep(0.05)
def set_param(self, topic, channel, field="", value=""): def set_param(self, topic, channel, field="", value=""):
"""Set configuration parameters """Set configuration parameters

12
pytec/setup.py Normal file
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@ -0,0 +1,12 @@
from setuptools import setup, find_packages
setup(
name="pytec",
version="0.0",
author="M-Labs",
url="https://git.m-labs.hk/M-Labs/thermostat",
description="Control TEC",
license="GPLv3",
install_requires=["setuptools"],
packages=find_packages(),
)

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@ -1,18 +0,0 @@
[build-system]
requires = ["setuptools"]
build-backend = "setuptools.build_meta"
[project]
name = "pythermostat"
version = "0.0"
authors = [{name = "M-Labs"}]
description = "Python utilities for the Sinara 8451 Thermostat"
urls.Repository = "https://git.m-labs.hk/M-Labs/thermostat"
license = {text = "GPLv3"}
[project.gui-scripts]
thermostat_plot = "pythermostat.plot:main"
[project.scripts]
thermostat_autotune = "pythermostat.autotune:main"
thermostat_test = "pythermostat.test:main"

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@ -1,137 +0,0 @@
import time
import numpy as np
import matplotlib.pyplot as plt
import matplotlib.animation as animation
from threading import Thread, Lock
from pythermostat.client import Client
def main():
TIME_WINDOW = 300.0
tec = Client()
target_temperature = tec.get_pid()[0]['target']
print("Channel 0 target temperature: {:.3f}".format(target_temperature))
class Series:
def __init__(self, conv=lambda x: x):
self.conv = conv
self.x_data = []
self.y_data = []
def append(self, x, y):
self.x_data.append(x)
self.y_data.append(self.conv(y))
def clip(self, min_x):
drop = 0
while drop < len(self.x_data) and self.x_data[drop] < min_x:
drop += 1
self.x_data = self.x_data[drop:]
self.y_data = self.y_data[drop:]
series = {
# 'adc': Series(),
# 'sens': Series(lambda x: x * 0.0001),
'temperature': Series(),
# 'i_set': Series(),
'pid_output': Series(),
# 'vref': Series(),
# 'dac_value': Series(),
# 'dac_feedback': Series(),
# 'i_tec': Series(),
'tec_i': Series(),
'tec_u_meas': Series(),
# 'interval': Series(),
}
series_lock = Lock()
quit = False
def recv_data(tec):
global last_packet_time
while True:
data = tec.get_report()
ch0 = data[0]
series_lock.acquire()
try:
for k, s in series.items():
if k in ch0:
v = ch0[k]
if type(v) is float:
s.append(ch0['time'], v)
finally:
series_lock.release()
if quit:
break
time.sleep(0.05)
thread = Thread(target=recv_data, args=(tec,))
thread.start()
fig, ax = plt.subplots()
for k, s in series.items():
s.plot, = ax.plot([], [], label=k)
legend = ax.legend()
def animate(i):
min_x, max_x, min_y, max_y = None, None, None, None
series_lock.acquire()
try:
for k, s in series.items():
s.plot.set_data(s.x_data, s.y_data)
if len(s.y_data) > 0:
s.plot.set_label("{}: {:.3f}".format(k, s.y_data[-1]))
if len(s.x_data) > 0:
min_x_ = min(s.x_data)
if min_x is None:
min_x = min_x_
else:
min_x = min(min_x, min_x_)
max_x_ = max(s.x_data)
if max_x is None:
max_x = max_x_
else:
max_x = max(max_x, max_x_)
if len(s.y_data) > 0:
min_y_ = min(s.y_data)
if min_y is None:
min_y = min_y_
else:
min_y = min(min_y, min_y_)
max_y_ = max(s.y_data)
if max_y is None:
max_y = max_y_
else:
max_y = max(max_y, max_y_)
if min_x and max_x - TIME_WINDOW > min_x:
for s in series.values():
s.clip(max_x - TIME_WINDOW)
finally:
series_lock.release()
if min_x != max_x:
ax.set_xlim(min_x, max_x)
if min_y != max_y:
margin_y = 0.01 * (max_y - min_y)
ax.set_ylim(min_y - margin_y, max_y + margin_y)
nonlocal legend
legend.remove()
legend = ax.legend()
ani = animation.FuncAnimation(
fig, animate, interval=1, blit=False, save_count=50)
plt.show()
quit = True
thread.join()
if __name__ == "__main__":
main()

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@ -1,81 +0,0 @@
import argparse
from contextlib import contextmanager
from pythermostat.client import Client
CHANNELS = 2
def get_argparser():
parser = argparse.ArgumentParser(description="Thermostat hardware testing script")
parser.add_argument("host", metavar="HOST", default="192.168.1.26", nargs="?")
parser.add_argument("port", metavar="PORT", default=23, nargs="?")
parser.add_argument(
"-r",
"--testing_resistance",
default=10_000,
help="Testing resistance value through SENS pin in Ohms",
)
parser.add_argument(
"-d",
"--deviation",
default=1,
help="Allowed deviation of resistance in percentage",
)
return parser
def main():
args = get_argparser().parse_args()
min_allowed_resistance = args.testing_resistance * (1 - args.deviation / 100)
max_allowed_resistance = args.testing_resistance * (1 + args.deviation / 100)
print(min_allowed_resistance, max_allowed_resistance)
thermostat = Client(args.host, args.port)
for channel in range(CHANNELS):
print(f"Channel {channel} is active")
print("Checking resistance through SENS input ....", end=" ")
sens_resistance = thermostat.get_report()[channel]["sens"]
if sens_resistance is not None:
print(sens_resistance, "Ω")
if min_allowed_resistance <= sens_resistance <= max_allowed_resistance:
print("PASSED")
else:
print("FAILED")
else:
print("Floating SENS input! Is the channel connected?")
with preserve_thermostat_output_settings(thermostat, channel):
test_output_settings = {
"max_i_pos": 2,
"max_i_neg": 2,
"max_v": 4,
"i_set": 0.1,
"polarity": "normal",
}
for field, value in test_output_settings.items():
thermostat.set_param("output", channel, field, value)
input(f"Check if channel {channel} current = 0.1 A, and press ENTER...")
input(f"Channel {channel} testing done, press ENTER to continue.")
print()
print("Testing complete.")
@contextmanager
def preserve_thermostat_output_settings(client, channel):
original_output_settings = client.get_output()[channel]
yield original_output_settings
for setting in "max_i_pos", "max_i_neg", "max_v", "i_set", "polarity":
client.set_param("output", channel, setting, original_output_settings[setting])
if __name__ == "__main__":
main()